It Starts With One Pair of Pliers

collection ot pliers

The job was to remove and replace a cotter pin (in order to remove and replace a clevis pin) in the nose-wheel well of the Subsonex. A simple task--all I needed was a pair of needle nosed pliers. Except that I'd done such a neat job of putting that pin in (on the workbench, before the assembly was installed), I needed a dental pick to pry the edge up. Then, of course, the needle nose wouldn't grip, so I needed a pair of dikes. That finally got it out - but of course, getting each new tool required climbing up from the floor and going to the tool box.

With the appropriate task completed, I needed to replace the clevis pin, which required a drift pin and hammer (because the head was in a counterbore) - then to get the new cotter pin in place, it took several pairs of forceps (well, it only took one - but it took several to find which one...), holding my mouth just right, and some softly whispered bad words (we are, after all, coming up on Christmas, and need to stay off the naughty list). Oh, the washer holder (a great little tool no aircraft shop should be without)? Yeah, there was a washer in the assembly there... somewhere.

In the end, one step back for two steps forward--we'll call that a win! Next time, I'll just dump the entire toolbox on the floor before getting started. You'd think I would have learned that years ago.

Paul Dye

Paul Dye, Kitplanes® Editor in Chief, retired as a Lead Flight Director for NASA’s Human Space Flight program, with 40 years of aerospace experience on everything from Cubs to the space shuttle. An avid homebuilder, he began flying and working on airplanes as a teen, and has experience with a wide range of construction techniques and materials. He flies an RV-8 and a Subsonex jet that he built, an RV-3 that he built with his pilot wife, as well as a Dream Tundra they completed. Currently, they are building a Xenos motorglider. A commercially licensed pilot, he has logged over 5000 hours in many different types of aircraft and is an A&P, EAA Tech Counselor, and Flight Advisor, as well as a member of the Homebuilder’s Council. He consults and collaborates in aerospace operations and flight-testing projects across the country.

4 Replies to “It Starts With One Pair of Pliers”

  1. When I do this, I am required to be accountable for all my tools. Each tool has to be checked out of a tool box which is inventoried at the beginning and end of every shift. All tools must be contained in a tote when not being used. Also all FOD generated must be accounted for.

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